Asphalt removal machines are meant to make your job easier, not harder. So, when an asphalt removal machine starts to malfunction, what are your next steps?
Manually removing asphalt wastes time and can be physically taxing, so taking this route isn’t ideal. Your best bet is to find and fix the root of the problem. Our asphalt removal experts at Blackjack Paving can help you do exactly that.
In the following article, we’ll look at the most common problems you’ll encounter when using an asphalt removal machine. Once we’re through that laundry list, we’ll get to the good stuff—strategies to fix these problems.
What is an Asphalt Removal Machine?
An asphalt removal machine is a heavy piece of equipment that removes asphalt surfaces by grinding the top layer with a rotating drum. Asphalt removal machines are also known as cold planers or asphalt milling machines.
The rotating drums on these machines are equipped with cutting teeth. These teeth come in varying sizes and shapes based on the type of pavement being removed. As the asphalt removal machine moves, it grinds the asphalt surface and collects the material for recycling.
Asphalt removal machines are critical to the asphalt milling and asphalt repair processes. Without them, projects would last much longer and cost much more.
8 Common Problems Encountered When Using an Asphalt Repair Machine
If an asphalt removal machine malfunctions or fails to meet typical performance standards, it can slow your progress, costing you valuable time and money. Common issues include inefficient grinding and removal, uneven cutting depth, and frequent breakdowns. Let’s take a deeper look at these problems, along with some other common setbacks you might encounter.
1. Inefficient Removal of Asphalt
Older asphalt removal machines will likely be less efficient than newer models, leading to lower-quality work or slower progress. Inefficient removal is not always the machine’s fault, though. Sometimes, the machine operator may be using the machine incorrectly.
2. Excessive Heat Build-Up in Machine
When an asphalt removal machine is overused, it can overheat. Overheating reduces a machine’s efficiency and can force it to shut down.
3. Difficulty in Maneuverability
Heavy machinery is often difficult to move or adjust. To efficiently complete an asphalt removal job, you should ensure your asphalt removal machine has easy paths of travel with few obstacles.
4. Uneven Cutting Depth
Older and poorly built asphalt removal machines struggle to evenly grind an asphalt surface. Uneven cutting depths result in low-quality work and work stoppages.
5. Frequent Breakdowns and Maintenance Issues
You should thoroughly inspect your machinery and tools before starting an asphalt removal job. On-site breakdowns can lead to lengthy repairs and hours of wasted time.
6. Poor Visibility During Operation
You should never operate an asphalt removal machine during inclement weather or complete darkness. Be sure you have sufficient light and favorable weather conditions before proceeding with asphalt removal.
7. Insufficient Power Supply
Asphalt removal machines have several moving parts, all of which demand high amounts of power. If you attempt an asphalt removal job without the necessary fuel or wattage, your progress will constantly be impeded.
8. Machine Clogging
An asphalt removal machine can suffer damage if it becomes too clogged. These machines are expensive, so it’s recommended that you take great care to maintain them.
Potential Solutions to These Problems
For every problem, there is a solution (or two). If your asphalt removal machine suffers from any of the above, we’re here to help. The following solutions may save you invaluable time and money.
Techniques to Improve Efficiency
Optimizing the settings on your asphalt removal machine will help you avoid breakdowns and inefficiencies. Be sure to set an appropriate cutting depth and speed before you begin work. Investing in sensors or new cutting teeth may also be necessary.
Prevent Overheating
Optimizing your asphalt removal machine’s airflow will prevent it from overheating and breaking down. You can achieve the perfect balance by paying close attention to your machine’s air filters and coolant levels. Be sure the machine’s engine is healthy and that it isn’t overused.
Tips For Maneuverability
Skilled operators will know how to best control an asphalt removal machine. Before beginning work, operators should check the tire pressure, adjust steering, and set a path of movement.
Adjust Settings For Consistent Cutting Depth
An asphalt removal machine’s settings must match a surface’s hardness. The wrong settings can result in too much or too little cutting.
Perform Daily Inspections
Regular maintenance will keep your asphalt removal machine running smoothly for years to come. Pay special attention to air filters, cutting teeth, and hydraulic fluids.
Lubricating Your Machine
Every asphalt removal machine needs to be properly lubricated. Be sure you know your machine’s specific requirements: over- or under-doing it will make your machine run inefficiently.
Installing Attachments to Improve Visibility
Sensors and additional lights will simplify your asphalt removal projects, especially at night.
Carefully Clear Clogs
If your asphalt removal machine becomes clogged, turn off the machine and fully inspect it. Be sure to check for damage to the exhaust systems and drum. Cleaning your machine after every job will help prevent clogs.
Properly Train Your Operators
Having the right equipment is only half the battle. Successful asphalt removal jobs rely on skilled operators who understand the ins and outs of asphalt removal machines. Properly training your operators pays dividends—you’ll experience fewer shutdowns and benefit from consistent, quality work.
Asphalt Milling & Reclamation Services in Georgia
The right asphalt milling and reclamation crew will increase your property value, eliminate drainage issues, and improve your curb appeal—Blackjack Paving is that crew. Our asphalt removal experts will save you time and money while creating an exceptional new surface for your home or business.
We take pride in bringing great results to great people, and we’d love to work with you next. With over 35 years of experience, we’ve mastered the asphalt milling and reclamation process.
Our work has impressed Georgia since the day we started, and we remain dedicated to producing great results daily. For expert asphalt milling and repair at a great price, contact us today or give us a call at (470)-570-1183.
